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A. Structural Features of the Weightlessness Mixer:
1. High Mixing Accuracy: The mixer ensures precise solid-to-solid mixing with a ratio of up to 1:1000, achieving a standard deviation as low as 0.003% to 0.008%, with a content error rate less than 2% (coefficient of variation).
2. Weightless Environment for Uniform Mixing: The machine creates a weightless state for materials, enabling thorough convection and diffusion. This ensures uniform mixing even when combining materials with significant differences in density or particle size, eliminating sedimentation issues. It overcomes limitations found in traditional mixers, resulting in high-precision blending.
3. Versatile Applications: It is suitable for solid-to-solid (powder-powder) mixing, solid-to-liquid (powder-liquid) mixing, and drying processes. It can also function as a reaction vessel. Customization options are available based on specific customer needs.
4. Fast Mixing Speed: Typical powder mixing takes only about 1 minute, significantly reducing processing time.
5. Low Energy Consumption: Energy consumption is approximately 1/4 to 4/10 of that of conventional mixers. The system is sealed, reliable, and easy to maintain.
6. Multiple Discharge Options: Available types include manual, electric, and pneumatic gravity-free mixers, offering flexibility for different operational needs.
B. Application Scope: This mixer is widely used in industries such as construction materials, pesticides, fertilizers, feed, food additives, flour, milk powder, perfumes, minor ingredients, coffee, monosodium glutamate, salt, detergents, mining, paint, resins, glass, silicon, chemicals, pigment drying, enamel additives, plastics, and various slurries and powders.
C. Working Principle: The WZ-type gravity-free mixer features a strong and efficient design, meeting user requirements. It consists of a horizontal cylinder with two counter-rotating stirring shafts. The special arrangement of the blades ensures radial, circumferential, and axial movement of the material, forming a combined cycle. This allows for rapid and uniform mixing within a short time. A cartridge cover is also included to facilitate atomization during solid-liquid mixtures.
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